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Maple Flooring Manufacturers Association, Inc.
111 Deer Lake Road
Suite 100
Deerfield, IL 60015 U.S.A.
847-480-9138
Fax: 847-480-9282
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FOR IMMEDIATE RELEASE

Contact: Technical Director - 847/480-9138
October 19, 2000

New Concrete Slab Configuration Raises Concerns Among Sports Flooring Installers

NORTHBROOK, IL - Concrete slab configuration is very important in the success of a new maple floor installation. Placing a below-slab vapor barrier directly beneath the concrete slab is proper and typical. Placing any type of fill material between the below-slab vapor barrier and the concrete slab may cause moisture-related problems with the finished maple surface.

The Maple Flooring Manufacturers Association (MFMA) requires the general contractor to provide a concrete slab troweled smooth and flat to a tolerance of 1/8" in a 10' radius, subject to the approval of the MFMA wood flooring contractor. By placing sand between the vapor barrier and the slab, a flatter concrete slab with less initial curling can be produced. However, this new configuration allows the sand to possibly act like a sponge -- trapping moisture within the sand layer during the concrete pour. Over time, trapped moisture can migrate up through the concrete slab and cause moisture-related difficulties with subfloor components and the finished wood flooring surface.

Concrete moisture content emission levels are also specified by the MFMA. When using a calcium chloride concrete moisture test, an acceptable level of vapor emission is 4.5 lbs. or less over a 24-hour period. Slab construction methods which place a layer of sand between the concrete slab and the below-slab vapor barrier allow the slab to dry out more quickly. A calcium chloride concrete moisture test taken on a concrete slab where sand has been installed between the slab and the below-slab vapor barrier can give false vapor emission rates due to variations in the rate of moisture migration from the sand through the concrete slab.

For more information regarding variations to MFMA's recommended concrete slab configuration, contact MFMA's Technical Director at 847/480-9138 or e-mail mfma@maplefloor.org.

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